Picket Revival: How Timber Surf Co. Is Making a Higher Surfboard

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There’s a central irony in browsing. The straightforward disconnect between actor and motion, as Ryan Lynch sees it, comes right down to the boards that we take browsing. “It’s the one sport on the planet the place you’re actually immersed in nature, submerged in a international ecosystem—passing by way of kelp forests and swimming with otters between waves—but surfers experience these poisonous nightmares,” says Lynch, blunt together with his distaste for reasonable foam surfboards. “The merchandise that take us into this surroundings are among the greatest contributors for killing it.”

In early 2018, after six years as an engineer at Tesla, Lynch was burnt out. “We labored in ‘canine years,’ similar to a startup,” he remembers. “Every part was quick and livid. I realized quite a bit, like optimizing manufacturing movement and constructing for a service.” However realizing the necessity to work for himself, Lynch constructed a small tow-behind trailer, satisfied his newlywed spouse that they wanted a honeymoon, and headed south. For six months they meandered on again roads and distant seashores all the best way to Panama. Lynch then deliberate to return to Santa Cruz, CA, and begin a enterprise that aligned together with his passions—combining woodworking, sustainability, and design with the game he cherished, browsing.

“The surf business began completely with picket boards, however at a sure level the thought of a superb product grew to become one thing that was low cost, repeatable, and consumable,” Lynch explains of surfboards’ evolution to mass-production, using a petroleum-derived base, particularly polyurethane foam, and extra lately expanded polystyrene foam. “Add to that just a few layers of fiberglass, polyester, or epoxy resin and the product turns into a chemical mess that’s leaching micro-plastics into the ocean with each use.”

Timber Surf Co.
Andy Cochrane

Lynch went the opposite means, “making eco-friendly boards that didn’t break the bank.” To try this, he seemed on the whole course of—discovering the suitable suppliers, reducing down on waste, utilizing higher supplies, and making a product that may final. “Once you do the entire math on a product’s impression, the most important variable is sturdiness. Most surfers substitute their essential board each two to 3 years. Making boards that can final a lifetime has been a purpose from the beginning.” In late 2018, Lynch launched his firm, Timber Surf Co.

His first 12 months was devoted to raised understanding of hydrodynamics, growing a form and contour set. “I needed to maintain the method within the arms of the craftsman, and never automate any of it,” he says. Regardless of their complexity, Lynch caught to creating high-end picket boards, hoping to encourage others to look out eco-friendly choices, too. Utilizing wooden was a superb begin—it’s natural, ample, strong, biodegradable, and infrequently upcycled or downcycled. And most significantly, it feeds our ambiance with oxygen. The polyurethane foam that gives the bottom materials for many mass-produced boards, nonetheless, is none of these issues. It’s made in a lab, typically exterior the U.S. and its EPA manufacturing requirements. It’s shipped all around the world, zero p.c recyclable, and can actually by no means break down in a landfill. Attributable to its abundance and infinite nature, it kills animals, reefs, and the ocean itself.

Timber Surf Co
Andy Cochrane

Lynch’s first boards had no foam in any respect, but he discovered the method difficult and laborious, with every board requiring dozens of man-hours to construct. His enterprise began flat, forcing him to rethink the technique throughout the first 12 months.

Right now Timber Surf makes use of a mix of redwood and cork to finish the board exterior, which protects the recyclable polystyrene (EPS) foam on the within (and protects it from leaching something out into the ocean). With accountable sourcing, Lynch claims that no timber are minimize down to provide his boards. Utilizing a vacuum-bag course of, he secures the redwood pores and skin and cork pores and skin to the froth, making a end that’s distinctive and almost unimaginable to duplicate. He seals it with bio-based epoxy, which makes use of a 35 p.c tree-sap base, reducing down the non-natural content material to a major diploma.

Timber Surf Co.
Andy Cochrane

The deal with course of and supplies has result in Lynch’s newest Splinter sequence of boards, constructed with an EPS core and picket exterior. This integration retains them inexpensive with out sacrificing high quality, although takes extra planning. And with sustainability atop the precedence checklist, Lynch begins with the manufacturing plant itself, the place nearly all of the froth blanks are minimize to form on-site. “This enables the entire waste from the board-shaping course of to be captured on the supply,” Lynch says, “and recycled again into the provision chain, as a substitute of being despatched right into a landfill.”

As soon as Timber receives the froth blanks, Lynch pairs it with the suitable wooden. He’s developed a partnership with a neighborhood mill that offers solely in fallen timber. The mill will minimize redwood skins to an unbelievable degree of specificity, designed particularly for Lynch’s boards. “The hot button is that we avoid wooden veneer, which is extra paper and glue than wooden. We use slab-cut redwood, from timber proper right here within the Santa Cruz mountains.”

Then comes the tough half, really shaping the board for efficiency within the water. For these unfamiliar, most of the design components could appear to be one other language. “I needed to study all of the concerns for every particular mannequin—the define, broad level, rocker, rocker apex, rail transition, rail apex, middle of mass, backside contours, tail width and form, fin placement, cant, toe, and array, flex, and extra.”

Timber Surf Co.
The inside of a hole board, designed in CAD after which minimize with a machine to be the proper dimensions. Andy Cochrane

The brand new Splinter sequence parlayed his targets of sustainable manufacturing into one thing that scales higher with a worth level (starting from $925-$1,450, relying on size/mannequin) that reaches the mainstream surf market. Lynch doubts he’ll ever be a significant surfboard maker, although Timber will seemingly develop massive sufficient to power others to alter. “Surfers care concerning the ocean and I need to give them a greater possibility. I don’t anticipate to upset any main provide chains, however I do hope to show that surfers care about their playground.”

The problem on this small-scale, hands-on enterprise mannequin, Lynch says, is that surfboards, even low cost ones, are extremely underpriced. Whereas most shoppers haven’t any downside spending $5,000 on a mountain bike that’s made off-tool in a big manufacturing facility meeting line, surfboards like these made by Timber are completely by hand and one by one. “Typically I ponder if it’s a idiot’s errand to compete with the large manufacturers manufacturing abroad,” he says. “The problem for us isn’t making eco-friendly boards, it’s making a sustainable enterprise.”

Wanting into the long run, Lynch’s imaginative and prescient continues to develop. “A giant need of mine is empowering individuals to construct their very own surf-craft, and we’re gearing up to do this quickly with a shippable do-it-yourself surfboard package.” DIY kits have lengthy been a staple in paddlesports (see under), although are a bit more durable to search out within the surf world, with a few notables on the market at the moment. “We hope that’ll democratize the panorama quite a bit.”


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